Google

Demonstration Experiment on Video

Foam Plastic Styropor® - Polystyrene Processing

Objective: Pre-foaming, Drying, Mold Foaming

Peter Keusch




German version




Chemicals:
Polystyrene® blowing agent containing beads  (BASF)


Apparatus and glass wares:
tripod with wire gauze
Bunsen burner
beaker 2 L
crystallizing dish d = 115 mm, h = 65 mm
metallic mold or tea-ball
plastic plate
fine meshed wire sieve
spatula
crucible tongs
dry towel
stopwatch


Experimental procedure:

Pre-foaming:
100 g Polystyrene ® are boiled for 12 seconds in 750 mL of hot water in a 2 L beaker while stirring. In order to stop the pre-foaming process 1 L of cold water is rapidly poured into the beaker. Afterwardes the water is rapidly poured through the sieve.

Drying:
The pre-foamed particles placed on a towel are allowed to air dry. In order to absorb air, the particles are to remain on the towel for 10 minutes.

Mold foaming:
The mold used consists of two hemispherical parts that fit together forming an empty ball-shaped cavity. The two dry parts of the mold are filled with the pre-foamed polystyrene beads. One part of the mold covered with a plastic plate is put on the other part. After the plastic plate is removed the two parts of the mold are bolt together. The polystyrene-filled mold is placed for 10 minutes into a beaker containing boiling water.


Result:

After foaming the mold is cooled down by cold water. Afterwards the mold is opened and carefully the polystyrene ball is taken from the mold.



Video clip (Download RealPlayer .rm file)















Discussion:

Styropor is thermoplastic i.e. it softens when heated. The blowing agent produces gas bubbles and causes the Styropor beads to expand in the heat. A closed cell structure is produced. Thereby an increase in volume occurs. It can be more than fiftyfold of the original volume.


Index of Lecture Experimentse






Site Meter